Subodh conducts Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking and Stress Corrosion Cracking in H2S Environments.
Subodh conducts Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking and Stress Corrosion Cracking in H2S Environments.
What is Sulfide Stress Cracking (SSC)?
What is Sulfide Stress Cracking (SSC)?
Sulfide Stress Cracking is the cracking of a metal under the combined action of tensile stress and corrosion in the presence of water and hydrogen sulfide (a form of hydrogen stress cracking). Sulfide stress cracking is a form of hydrogen embrittlement that occurs in high-strength steels and in localized hard zones in weldment of susceptible materials when the environment contains wet H2S.
Stress-corrosion cracking—a cracking process requiring the simultaneous action of a corrodent and sustained tensile stress. This excludes corrosion-reduced sections that fail by fast fracture. It also excludes intercrystalline or transcrystalline corrosion which can disintegrate an alloy without either applied or residual stress.
NACE TM 0177 Method A—NACE Standard Tensile Test , Method B—NACE Standard Bent-Beam Test, Method C—NACE Standard C-Ring Test & NACE TM0316 Four point bend test are conducted at our lab.
NACE TM 0177 Method A—NACE Standard Tensile Test , Method B—NACE Standard Bent-Beam Test, Method C—NACE Standard C-Ring Test & NACE TM0316 Four point bend test are conducted at our lab.
This standard covers the testing of metals subjected to tensile stresses for resistance to cracking failure in low-pH aqueous environments containing H2S. Carbon and low-alloy steels are commonly tested for EC resistance at room temperature where SSC susceptibility is typically high. For other types of alloys, the correlation of EC susceptibility with temperature is more complicated.
Subodh conducts Sulfide Stress Cracking Tests at High Temperatures / Pressures in special Autoclaves as per NACE TM-0177 Method A, Method B, Method C, ASTM G39 (FPB) & NACE TM0316.
The dominant cracking mechanisms for most classes of materials in the presence of H2S vary with temperature. Ferritic steels and ferritic and martensitic stainless steels crack primarily by a hydrogen (i.e., cathodic) mechanism and have maximum susceptibility near room temperature. For austenitic stainless steels, as temperature increases, cracking susceptibility increases due to the major contribution from anodic processes. Duplex stainless steels exhibit mixed behavior, with maximum susceptibility to cracking in a mid-range of temperatures. To facilitate testing in simulated service conditions or to predict worst-case conditions, and to facilitate testing with H2S partial pressure exceeding 100 kPa (absolute) (14.5 psia), the following modified techniques are available.
Testing at elevated temperatures and pressures involves additional safety considerations compared to room temperature and atmospheric pressure testing. Because H2S may be consumed during the test, gas replenishment and continuous gas bubbling techniques are described. The H2S loss rate and its effect on the corrosiveness of the test environment are functions of several factors, including the corrosion rate of the test material and the partial pressure of H2S in the test environment. Partial Pressure, H2S presence in required amount shall be demonstrated, by measuring its concentration in the test solution.
Testing at Room Temperature and Elevated Temperature / Pressure
Test Method A—Standard Tensile. Room Temperature and Elevated Temperature / Pressure
At Subodh Material Technologists, we provide NACE TM0177 Method A testing with technical precision to assess material resistance to sulfide stress cracking (SSC) under uniaxial tensile stress in H₂S-rich environments. This test is crucial for materials used in harsh conditions like oil and gas operations, where sulfide-induced cracking can significantly compromise safety and performance.
Technical Approach to NACE TM0177 Method A Testing
In Method A, samples are subjected to a tensile test in an H₂S-saturated environment, following rigorous procedures to replicate real-world exposure conditions. Our lab is fully equipped with specialized jigs, fixtures, and environmental control systems to meet or exceed the requirements of the standard:
Test Specimen Preparation: We follow NACE TM0177 Method A specifications for sample preparation, using precisely machined and polished specimens that conform to the standard’s dimensional requirements. This precision ensures consistency in stress distribution and accurate results.
Environmental Control and Solution Saturation: To achieve and maintain H₂S saturation, we use tightly controlled environments with specialized equipment to ensure accurate pH levels, sulfide concentration, and temperature stability as per NACE TM0177. Our closed vessel systems prevent gas loss and environmental fluctuations, ensuring a stable and compliant testing atmosphere.
Uniaxial Tensile Stress Application: Method A requires specimens to be subjected to controlled, uniaxial tensile stress while fully immersed in the H₂S solution. Our fixtures apply and maintain this stress accurately, according to the standard, over the specified test duration, typically up to 30 days, or until failure.
Continuous Monitoring and Precision Documentation: Throughout the test, our team carefully monitors environmental conditions and specimen behavior, documenting every parameter to provide a complete analysis of each test’s progression and results.
Skilled Technicians with NACE Expertise
Our technicians have deep expertise in NACE TM0177 standards, bringing a level of skill that ensures compliance with Method A’s stringent requirements. From setup to monitoring and final analysis, our team is trained to deliver results with high accuracy and reliability.
Subodh Material Technologists offers technically rigorous NACE TM0177 Method A testing, enabling clients to make informed decisions about materials for demanding applications. With our standards-aligned testing, your materials are thoroughly evaluated for SSC resistance, offering peace of mind in their performance and durability.
Testing at Room Temperature and Elevated Temperature / Pressure
Test Method B—Standard Bent-Beam
At Subodh Material Technologists, we conduct precise NACE TM0177 Method B testing to evaluate the susceptibility of metallic materials to sulfide stress cracking (SSC) under tensile stress in H₂S-containing environments. Our lab is equipped with purpose-built jigs and fixtures as per NACE TM0177 specifications, ensuring proper alignment and load distribution across test specimens to meet rigorous testing standards.
Technical Overview of NACE TM0177 Method B Testing:
Method B of NACE TM0177 outlines a constant load test, applied using standard fixtures that support specimens in a tensile stress state while fully immersed in a controlled H₂S environment. Our team meticulously follows the standard's parameters to create and maintain the specified environment:
Test Specimen Preparation: Each sample is machined and polished according to the dimensions specified in the standard, ensuring uniformity and accurate stress application.
Fixture Setup: We use high-precision fixtures that maintain the specified tensile stress throughout the test duration. These fixtures are designed to apply the load uniformly across the specimen, minimizing the risk of extraneous stresses that could interfere with test results.
Solution Preparation and Saturation: The testing solution is carefully prepared to maintain the required pH and concentration levels of H₂S, as per the standard. Our lab utilizes closed vessels to retain H₂S saturation and prevent any contamination or loss of gas, creating a consistent environment for accurate test results.
Test Duration and Monitoring: Our technicians apply the load continuously for a predetermined period, usually 30 days, or until the sample fractures. Throughout the test, we monitor conditions closely to ensure strict adherence to NACE TM0177 Method B requirements.
Expert Technicians with Extensive NACE Experience
Our technicians bring extensive knowledge of NACE TM0177 and are skilled in recognizing the subtle effects of sulfide stress cracking on materials. This expertise, combined with our precise equipment setup, ensures that clients receive reliable, standards-compliant data on their materials' SSC resistance in H₂S environments.
By choosing Subodh Material Technologists for NACE TM0177 Method B testing, you can trust that your materials will be evaluated under the exacting conditions specified by industry standards, providing you with clear insights for critical applications in oil and gas, petrochemicals, and beyond.
Testing at Room Temperature & Elevated Temperature / Pressure
Test Method C—Standard C-Ring Test.
Method C, the NACE Standard C-Ring Test, provides for evaluating the EC resistance of metals under conditions of circumferential loading. It is particularly suitable for making transverse tests of tubing and bar. EC susceptibility with the C-ring test specimen is usually determined by time-to-cracking during the test. C-ring test specimens, when deflected to a particular outer fiber stress level, give a failure/no-failure result. When testing multiple C-ring test specimens at varying stress levels, an apparent threshold stress for EC can be obtained.
NACE TM0316 Tests:
At Subodh Material Technologists, we conduct NACE TM0316 testing with a high degree of technical precision, utilizing advanced strain gauge instrumentation to achieve accurate and repeatable measurements. This test method, essential for evaluating material resistance to hydrogen-induced cracking (HIC) in aggressive H₂S environments, requires stringent control over test conditions and precise data acquisition. Our team’s expertise ensures full compliance with NACE standards and the highest level of accuracy in data interpretation.
In our four-point bend test setup, strain gauges are strategically applied to capture detailed stress-strain responses in real-time. This instrumentation provides heightened sensitivity, detecting even micro-level deformations and material responses that may indicate susceptibility to HIC. By monitoring these stress profiles accurately, we generate data that offers a more nuanced understanding of material performance under simulated service conditions, which is critical for applications in oil and gas, petrochemical processing, and other industries where material failure is not an option.
Our NABL-accredited laboratory, coupled with in-depth knowledge of NACE TM0316 testing procedures, positions us as a reliable partner for metallurgical testing. Clients can trust our expertise to provide comprehensive, standards-compliant insights into material integrity, supporting data-driven decision-making for applications in severe, corrosive environments.
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